Contract packaging services for medical devices
Our customers are leading manufacturers of medical devices for fields including traumatology, dental technology, and ophthalmology. These products require handling and packaging in a highly controlled environment. Upon request, we can provide sterilization services with external partners. We have solved this challenge for many leading medical technology manufacturers — both worldwide and now in the US — for decades. We are happy to do the same for you.
This is what you can expect from our contract packaging service for medical technology products
- Tailored primary, secondary and tertiary packaging
- Biocompatibility of the packaging materials
- Label printing for clean room use
- Low-germ packaging and labeling in accordance with ISO 7 clean room conditions
- Clean room packaging under modified atmosphere
- Gamma or X‑ray sterilization
- Direct connection to your ERP system
- “Door-to-door” service
Record throughput time of 8 to 10 days
Thanks to the highest level of precision and efficient production lines, we guarantee fast throughput times – to ensure that your products are delivered where they will be used quickly. Quality assurance involves the latest inspection systems that monitor all work steps.
With our reliability and extensive expertise, we assist you every step of the way from the first consultation to implementation of your individual packaging solution. Our engineers, developers and quality experts ensure that we meet the increasing requirements for efficient and flexible production and keep pace with regulatory developments. To ensure that you can focus entirely on your core tasks.
A qualified contact person will be available to you during each phase, ensuring the safe and efficient design of the production process – from sampling to implementation of the packaging process.
When your products arrive, we check the quantity, carefully compare the product, label and order data with the data in the master template and, if requested, carry out a full or partial product control.
We ensure that the products entrusted to us are sent to you in the desired packaging and with the correct label so we can help you to minimize error rates in the warehouse and during distribution.
Our customer-friendly label printing process includes the following variants:
- We prepare and manage your label in our system based on your specifications.
- You manage the data yourself and we print the label via your system.
The final rinsing is used to remove dust particles. For the qualified final rinsing process we place the checked products onto a cleaning tray and transfer them to the ISO class 7 clean room after the rinsing process. We offer our customers various final rinsing programs. If necessary, products can be dried with a vacuum dryer.
If required, we assemble your products under ISO class 7 / class 10’000 clean room conditions. The assembly is carried out with care and in accordance with your requirements and specifications.
Your products are subjected to a visual inspection in accordance with ISO 7 (clean room conditions) and then packaged and labeled as part of a low-germ process. Depending on the customer needs, we offer primary, secondary, and tertiary packaging.
Clean room packaging in a modified atmosphere is a special process. The primary pouches can be individually treated with nitrogen.
After the clean room packaging step, the product is discharged for final packaging. Products with barrier or protective packaging are then placed in their sales packaging so they are optimally protected externally. In accordance with standardized packaging or your designs, we package the products in cartons or boxes, label them and wrap them with protective shrink film.
In accordance with a validated loading plan, the products are boxed in sterilization containers and palletized. Compliance with a clearly defined system is important for the subsequent sterilization process. Before the pallet is sent for sterilization, there is one final independent quality check of all of the production documentation (order file check).
The couriers organized by us bring the loaded pallets to the gamma or x‑ray sterilization center. After the products have been treated with gamma or x‑ray, our external partners immediately send us the sterilization documents. After the release has been completed the transport is ready to leave. At the same time all papers are scanned, the documents remain stored in our system.
For large orders, we offer door-to-door service.
Implants are packaged under controlled conditions in accordance with ISO class 7.
Do you have any questions? We will be happy to show you the possibilities.
Miki Velickovski
Commercial Lead & Key Account Manager
+1 267 499 32 47